Jeep Gearbox: Grand Cherokee car gearboxes, for Cherokee, Dodge Caliber

Published by Carl Wilson on

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Jeeps Unsynchronized transmission / Gearbox

The earliest automotive transmissions were entirely mechanical unsynchronized gearing systems. They could be shifted, with multiple gear ratios available to the operator, and even had reverse.

However, the gears were engaged by sliding mechanisms or simple clutches, which required careful timing and throttle manipulation when shifting, so that the gears would be spinning at roughly the same speed when engaged; otherwise, the teeth would refuse to mesh.

When upshifting, the speed of the gear driven by the engine had to drop to match the speed of the next gear; as this happened naturally when the clutch was depressed or disengaged, it was just a matter of skill and experience to hear and feel when the gears managed to mesh.

However, when downshifting, the gear driven by the engine had to be sped up to mesh with the output gear, requiring letting the clutch up (engagement) for the engine to speed up the gears. Double declutching, that is, shifting once to neutral to speed up the gears and again to the lower gear, is sometimes needed. In fact, such transmissions are often easier to shift from without using the clutch at all.

The clutch, in these cases, is only used for starting from a standstill. This procedure is common in racing vehicles and most production motorcycles.

Even though automotive transmissions are now almost universally synchronised, heavy trucks and machinery as well as dedicated racing transmissions are usually non-synchromesh transmissions, known colloquially as “crashboxes”, for several reasons.

The friction material, such as brass, in synchronizers is more prone to wear and breakage than gears, which are forged steel, and the simplicity of the mechanism improves reliability and reduces cost. In addition, the process of shifting a synchromesh transmission is slower than that of shifting a non-synchromesh transmission. For racing of production-based transmissions, sometimes half the teeth (or “dogs”) on the synchros are removed to speed the shifting process, at the expense of greater wear.

Similarly, most modern motorcycles still utilize unsynchronised transmissions as synchronisers are generally not necessary or desirable. Their low gear inertias and higher strengths mean that ‘forcing’ the gears to alter speed is not damaging, and the selector method on modern motorcycles (pedal operated) is not conducive to having the long shift time of a synchronised gearbox. Because of this, it is still necessary to synchronise gear speeds by ‘blipping-the-throttle’ when shifting into a lower gear on a motorcycle.

Jeeps Synchronized transmission / Gearbox

Top and side view of a typical manual transmission, in this case a Ford “Toploader”, used in cars with external floor shifters.Modern gearboxes are constant mesh, i.e. all gears are always in mesh.

Only one of these meshed pairs of gears is locked to the shaft on which it is mounted at any one time, while the others are allowed to rotate freely. Thus, it greatly reduces the skill required to shift gears.

Most modern cars are fitted with a synchronized gear box, although it is entirely possible to construct a constant mesh gearbox without a synchromesh, as found in a motorcycle, for example. In a constant mesh gearbox, the transmission gears are always in mesh and rotating, but the gears are not rigidly connected to the shafts on which they rotate. Instead, the gears can freely rotate or be locked to the shaft on which they are carried.

The locking mechanism for any individual gear consists of a collar (or “dog collar”) on the shaft which is able to slide sideways so that teeth (or “dogs”) on its inner surface bridge two circular rings with teeth on their outer circumference: one attached to the gear, one to the shaft (one collar typically serves for two gears; sliding in one direction selects one transmission speed, in the other direction selects the other).

When the rings are bridged by the collar, that particular gear is rotationally locked to the shaft and determines the output speed of the transmission. In a synchromesh gearbox, to correctly match the speed of the gear to that of the shaft as the gear is engaged, the collar initially applies a force to a cone-shaped brass clutch which is attached to the gear, which brings the speeds to match prior to the collar locking into place.

The collar is prevented from bridging the locking rings when the speeds are mismatched by synchro rings (also called blocker rings or balk rings, the latter being spelled “baulk” in the UK).

The gearshift lever manipulates the collars using a set of linkages, so arranged so that one collar may be permitted to lock only one gear at any one time; when “shifting gears”, the locking collar from one gear is disengaged and that of another engaged. In a modern gearbox, the action of all of these components is so smooth and fast it is hardly noticed.

The first synchronized transmission system was introduced by Cadillac in 1929[citation needed]. The modern cone system was developed by Porsche and introduced in the 1952 Porsche 356; cone synchronizers were called “Porsche-type” for many years after this.

In the early 1950s only the second-third shift was synchromesh in most cars, requiring only a single synchro and a simple linkage; drivers’ manuals in cars suggested that if the driver needed to shift from second to first, it was best to come to a complete stop then shift into first and start up again.

With continuing sophistication of mechanical development, however, fully synchromesh transmissions with three speeds, then four speeds, five speeds, six speeds and so on became universal by the 1960s. Reverse gear, however, is usually not synchromesh, as there is only one reverse gear in the normal automotive transmission and changing gears in reverse is not required.

Some other Jeep vehicles are:

Jeep Liberty
Jeep Commander passenger SUV
Jeep Compass — A small crossover SUV based on the Dodge Caliber.
Jeep Patriot — A small SUV based on the Dodge Caliber
Jeep Liberator CRD
Jeep Hurricane
Jeep Gladiator Concept
Jeep Agressor (the Rezo)
Jeep Trailhawk
.

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Rest assured we will locate the exact Jeep gearbox you are searching at the cheapest price on the web. Jeep Gearboxes are offered at enginesandgearboxes.co.uk used, reconditioned or secondhand and come 100% guaranteed, they are our main business

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Carl Wilson

You won't believe it, I'm native Scotsman. Enthusiast. Car lovers. Almost finished rebuilding my Reliant Saber 🔥

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